Research project
36 | monthsPUI_SPORT

Process optimization in production of unrefined upcycled ingredients from oilseeds processing, intended for sport nutrition

Related toSpoke 04

Principal investigators
Laura Piazza

Other partecipantsFrancesca Girotto, Gabriella Giovanelli, Antonella Verzera
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Highlights

Project partners

Task involved

Task 4.1.1.

Reformulation or improvement of relevant food products in the national context in order to: a) implement the nutritional characteristics also by reducing antinutrients or using bioprocessed ingredients (from raw products to ingredients) and limit the use of undesirable components (e.g. by using bioactives) along the food system b) improve food formulation and composition based on consumer perception and needs identified for specific target groups (in connection with Spoke 5 and 6) c) promote clear and ad hoc labelling as an information tool (in connection with Spoke 1 and 7) to increase the willingness to buy improved foods d) guarantee safety and affordability of new products (in connection with Spoke 1 and 3).

Task 4.1.2.

Innovation of food (bio)processing using smart and mild technologies and fermentation to improve nutritional quality while ensuring safety and environmental sustainability throughout the shelf life of foods. Nutritional quality and biodiversity are targeted through both advanced and sustainable processes (including encapsulation) to preserve and improve at-risk (micro)nutrient composition of relevant food categories and exploiting microbiological and biotechnological applications to impact on nutritional quality. Such (bio)technological approaches (e.g., fermentation, enzyme treatments, etc.) are validated by process markers also directed to ensure food production safety and quality targeting new food habits (e.g., ready to eat food and novel food consumption) and sustainability, promoting production efficiency and utilisation of alternative sources (in connection with Spoke 2 and 3).

Task 4.4.1.

Prototyping of new sustainable and healthy products to meet consumer needs in terms of nutritional and functional targets, but also sensory characteristics and convenience, thus increasing adoption in the long term by promoting exploitation of the previous implemented approaches (see WP4.1, WP4.2) to develop new pilot food products (food design) also in connection with start-up acceleration programmes (activities are also in connection with Spoke 3).

Project deliverables

D4.1.1.1.

Selection of raw materials/ingredients with improved nutritional characteristics and limited undesirable components (M12)

D4.1.1.2.

Development or implementation of at least two reformulated food products for each food category relevant for the impact on general and at-risk groups (M36)

D4.1.1.3.

Pilot application of at least two new food labels promoting health and sustainability to increase the adherence to a healthy dietary pattern and encouraging producers to make healthier and more sustainable food products (M24)

D4.1.2.3.

Development or improvement of at least 3 technological approaches to innovate food production (including cooking and shelf life) in terms of nutritional quality, safety, and sustainability (M24)

D4.4.1.2.

Quality by design: innovation in food design concept to be applied to different benchmark products (n=4 prototypes) (M24)

Interaction with other spokes

State of the art

Athletes should be able to fully cover their nutritional needs through consumption of foods, in adequate quantity and quality. Frequent competitive commitments and high intensity daily workouts justify the use of supplements, especially in the case of situations of temporary inability to maintain correct eating habits.

The project uses compounds with recognized nutritional functionality, that are obtained from side streams of the oilseeds processes and other vegetal waste from food preparation and products to innovate food sport products. In this sense, the project shares the mission of the Upcycled Food Association to reduce food waste by growing the upcycled economy.

To transform byproducts stream to a viable food ingredient, pretreatment and processing modifications are needed because nutritional and technological properties and sensory-perceived characteristics of the upcycled ingredient must be satisfied. Producers must adjust their approach when handling byproducts if they desire to maximize their value.

Operation plan

The research will involve different activities as reported below.

  • Unrefined upcycled ingredients (UI) intended for sport formulations will be produced from byproducts of oil expression of oilseeds and from other vegetable waste. The desired functionality in PUI (Product Containing Upcycled Ingredient), will be taken and then a reverse engineering process will be properly designed, so focusing on functionality rather than purity.
  • Mild fractionation processes will be applied since they have recently proved to be a suitable technique to produce enriched fractions with improved properties compared to the purified ingredients thanks to their more complex composition and the conservation of natural structures. 
  • Enzymatic approach will be conducted as pre-treatment in order to improve fractionation efficiency and obtain a final product with improved functionality-nutritional value. 
  • Studies will be made on the mesostructure of PUI to engineer products that deliver tailored attributes for sport people. 

Expected results

  • Innovative unrefined /partially purified upcycled ingredients for sport diets, based on alternative sources of proteins, bioactives and micronutrients. 
  • Optimization of the oilseeds value chains towards circular schemes. 
  • Socio-economic benefits that come from: a) support for agricultural production and industrial processing of crops of historical memory; b) innovation at the industrial scale production of sport diets according to sustainable criteria.  The use of less refined ingredients, which allow to manufacture healthy, tasty and attractive tailored products for athletes, is a market opportunity.
  • Improvement in research for nutrition and sport (in collaboration with spoke 5).